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Y3180H



一、主要技術(shù)特點Main technical features:
普通滾齒機,能加工直齒和斜齒圓術(shù)齒輪、蝸輪、鏈輪及短花鍵軸,適于單件、小批或成批生產(chǎn)齒輪的工廠使用。機床結(jié)構(gòu)優(yōu)良,剛性強,工作精度好,操作方便,調(diào)整簡單。加工齒輪時,機床可按順銑或逆銑方式工作。機床帶有自動停機機構(gòu)、安全裝置及自動潤滑系統(tǒng)。Ordinary gear hobbing machines are capable of processing spur and helical bevel gears, worm gears, sprockets, and short spline shafts, and are suitable for use in factories that produce gears in single, small, or bulk quantities. The machine tool has excellent structure, strong rigidity, good working accuracy, easy operation, and simple adjustment. When processing gears, the machine tool can work in either forward or reverse milling mode. The machine tool is equipped with an automatic shutdown mechanism, safety device, and automatic lubrication system.
二、滾齒機特點Characteristics of gear hobbing machine
      (1)適用于成批,小批及單件生產(chǎn)圓柱斜齒輪和蝸輪,尚可滾切一定參數(shù)范圍的花健軸.(1) Suitable for batch, small batch, and single piece production of cylindrical helical gears and worm gears, and can also roll cut flower shaped shafts within a certain parameter range
  (2)調(diào)整方便,具有自動停車機構(gòu)(2) Easy to adjust, with automatic parking mechanism
  (3)具有可靠的安全裝置以及自動潤滑滾齒機(gear hobbing machine)是齒輪加工機床中應用最廣泛的一種機床,在滾齒機上可切削直齒、斜齒圓柱齒輪,還可加工蝸輪、鏈輪等。 用滾刀按展成法加工直齒、斜齒和人字齒圓柱齒輪以及蝸輪的齒輪加工機床。這種機床使用特制的滾刀時也能加工花鍵和鏈輪等各種特殊齒形的工件。3) A gear hobbing machine with reliable safety devices and automatic lubrication is the most widely used machine tool in gear machining. It can cut straight and helical cylindrical gears, as well as worm gears, sprockets, etc. on the hobbing machine. A gear machining machine that uses a rolling cutter to machine spur, helical, and herringbone cylindrical gears, as well as worm gears, using the unfolding method. This machine tool can also process various special tooth shaped workpieces such as splines and sprockets when using specially designed rolling cutters.
主要技術(shù)參數(shù)Main technical parameters:
 主要技術(shù)參數(shù)Main technical parameters  Y3180
最大模數(shù) Maximum modulus 10mm
 最大加工直徑Maximum machining diameter  800mm
 最大加工寬度Maximum machining width  300mm
 刀架最大垂直行程Maximum vertical travel of knife holder  350mm
 刀架最大回轉(zhuǎn)角度Maximum rotation angle of knife holder  
 °
 240°
 滾刀軸心到工作臺面的距離Distance from the axis of the rolling cutter to the worktable  最大585  最小235Maximum 585 Minimum 235
 主軸孔錐度Spindle hole taper  莫氏5號Mo's No. 5
 允許安裝的最大滾刀 最大直徑Maximum allowable installation of rolling cutters and maximum diameter  180
 允許安裝的最大滾刀 最大長度Maximum allowable length for installation of rolling cutters  180
 滾刀可換心軸直徑 Roller cutter with interchangeable spindle diameter  27、32。  40
 滾刀最大軸向移動量Maximum axial movement of the rolling cutter 50mm
 工作臺孔直徑Workbench hole diameter  80
 工作心軸座孔座錐度Work spindle seat hole taper  莫氏5號Mo's No. 5
 工作臺外徑Workbench outer diameter  650
 主軸轉(zhuǎn)速范圍Range of spindle speed  8級40-200r/min
 軸向進給量級數(shù)Axial feed rate series  12級0.4-4mm/r
 刀架滑板快速移動速度Quick movement speed of blade slide  不大于540mm/minNot exceeding 540mm/min
工作臺快速移動速度Rapid movement speed of workbench 不大于500mm/minNot exceeding 500mm/min
工作臺面到外支架軸承端面的距離The distance from the workbench to the end face of the outer support bearing 最小minimum 400mm
最大maximum 600mm
液壓泵電動機功率、同步轉(zhuǎn)速Hydraulic pump motor power and synchronous speed N=1.1KW,1000r/min
主電機功率及進給量范圍Main motor power and feed range N=5.5KW,1500r/min
機床重量Machine weight 5500KG
外形尺寸(長X寬X高)Dimensions (length X width X height) 2652*1490*1870mm
 
裝單箱Single box loading:
序號Serial Number 名稱name 規(guī)格型號Specification and model 數(shù)量number 備注notes
1 ∅22 滾刀心軸組件∅ 22 rolling cutter spindle assembly 91305 1套1 set  
2 ∅27滾刀心軸組件∅ 27 rolling cutter spindle assembly 91306 1套1 set  已裝到主機上Installed on the host
3 ∅32滾刀心軸組件∅ 32 rolling cutter spindle assembly 91307 1套1 set  
4 40滾刀心軸組件40 roller cutter spindle assembly 91312 1套1 set  
5 套簡扳手組件Simplified wrench component 91003(方14x14) 1套1 set  
6  方頭扳手組件Square wrench component 91313(方14x14) 1套1 set  
7 大爪離合器Big Claw Clutch 91320    已裝到主機上Installed on the host
8  離合器銅套Copper clutch sleeve  91201 1套1 set 已裝到主機上Installed on the host
9 主軸變速交換齒輪Main shaft variable speed exchange gear 91314(m=3,z=22) 1  
10 主軸變速交換齒輪Main shaft variable speed exchange gear  91315(m=3,z=44) 1  
11 分齒交換齒輪(e,f)Split tooth exchange gear (e, f)  91321(m=3z=36) 4 其中丙件已裝到主機上Installed on the host
12  分齒交換齒輪(e,f)Split tooth exchange gear (e, f) 91322(m=3z=24) 1 已裝到主機上Installed on the host
13 分齒交換齒輪(e,f)Split tooth exchange gear (e, f) 91323(m=3,z-48) 1 已裝到主機上Installed on the host
14 交換齒輪change gear cc21-4(m=2)z=20(2件)23、24、25
 26、30、32、33、34
 35、36、37、40、41
 43、45、46、47、48
 50、52、53、55、57
 58、59、60(2件)、61
 62、65、67、70、71
 73、75、79、80、83
 85、89、90、92、95
 97、98、100
1套1 set  1.除注明外其余均為1件;
2.其中 z=20、24、26、47、48、52、100 各1件已裝到主機上;
3.裝到附件箱中的共41 件
1. Unless otherwise specified, all others are 1 piece;
2. Among them, 1 piece each of z=20, 24, 26, 47, 48, 52, and 100 has been installed on the host;
3. A total of 41 items packed into the accessory box
15 蓋板cover plate 91324 1  
16 工件頂尖Top quality workpiece 91325 1  


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